Fixture for mounting tape guides with respect to helical scanning assembly

ABSTRACT

A fixture for mounting tape guides so that tape is a video recorder will pass the scanner of a drum assembly at the proper angle and height. A bracket, which has elongated reference ways to align the placement of the drum assembly thereon is connected to the fixture with the reference way surfaces of the bracket abutting a cylindrical reference surface of the fixture and a reference plate on top of the fixture. This fixes the bracket references in a known preselected position relative to guide positioning jigs on the fixture. The guide positioning jigs are used to mount the guides on the bracket in the desired relationship to the bracket reference surfaces, precise alignment of the guides being permitted by movement of the guide pins in oversize bores before applying adhesive. The bracket is then separated from the fixture.

U ite States ateiit axey 154] FIXTURE FOR MOUNTING TAPE GUIDES WITH RESPECT TO HELICAL SCANNING ASSEMBLY 52 us. Cl ..29/200.P 51 Int. Cl. ..B23p 19/00 [58] Field of Search...29/200 P, 200 J, 200 R, 203 P,

[56] References Cited UNITED STATES PATENTS 3,516,146 6/1970 Maxey ..29/434 [451 Sept. 26, 1972 Primary Examiner-Thomas H. Eager Attorney-Jerald E. Rosenblum [57] ABSTRACT A fixture for mounting tape guides so that tape is a video recorder will pass the scanner of a drum assembly at the proper angle and height. Abracket, which has elongated reference ways to align the placement of the drum assembly thereon is connected to the fixture with the reference way surfaces of the bracket abutting a cylindrical reference surface of the fixture and a reference plate on top of the fixture. This fixes the bracket references in a known preselected position relative to guide positioning jigs on the fixture. The guide positioning jigs are used to mount the guides on the bracket in the desired relationship to the bracket reference surfaces, precise alignment of the guides being permitted by movement of the guide pins in oversize bores before applying adhesive. The bracket is then separated from the fixture.

10 Claims, 26 Drawing Figures l 3.593227 SHEET U70F11 4Q, in w: 2 1 w P EGI- f7 PATENTEU E ZBI 3.593 227 SHEET USUF 11 PATENTEDSEPEB 1912 I 3693 227 SHEET 10UF 11 FIXTURE FOR MOUNTING TAPE GUIDES WITH RESPECT TO HELICAL SCANNING ASSEMBLY CROSS REFERENCES This application is a divisional of the parent application, Ser. No. 738,250, now US. Pat. No. 3,516,146, entitled Method of Assembling a Helical Scanning Assembly. Other divisionals of the same parent case are the co-pending sister applications: Ser. No. 19,547, entitled Helical Scanning Assembly with Tape to Scanner Referencing Apparatus," and Ser. No. 24,975, entitled Helical Scanning Assembly for Video Tape Machine.

This invention relates to apparatus for mounting a scanning assembly in a helical-wrap, drum-type video tape machine.

In a typical drum-type tape recorder, tape is transportedpast a tape entry guide which directs the tape up and around the drum in a helical path relative to the drum axis. The tape comes off the drum and is directed back to a path parallel with the transport by a tape exit guide. The drum includes a scanner or recording head which rotates in a plane perpendicular to the drum axis and traces successive signal paths diagonally across the moving tape helix. As is shown more fully in applicants appIication'Ser. No. 625,915 filed Feb. 27, l967, for a DRUM-TYPE VIDEO TAPE RECORDER WITH A TAPE WRAP OF MORE THAN 36, now US. Pat. No. 3,504,136, dated Mar. 31, 1970', the signal traces are very close together.

In order to achieve compatibility of the tape transport so that tape recorded on one machine can be replayed on the same machine or on other similar machines with the fidelity required for professional video equipment, it is critical that the tape helix pass the scanning line of the heads at precisely the proper angle and height, and that the angle and height of the tape across the scanning path be precisely the same from machine-to-machine. Inasmuch as the entry and exit tape guide surfaces set the path of the tape across the drum, the height and helix angle at which the tape crosses the scanning path is determined by the location and orientation of those tape guide surfaces in relation to the location and orientation of the drum assembly and the scanning path. Thus, for compatibility in a professional quality recorder, the tolerances which can be permitted in the location and orientation of the entry and exit tape guide relative to the location, and orientation of the drum assembly and scanning path are very small.

A scanning assembly within the desired tolerances can be manufactured in many ways, but there is a need for a design and method which is adapted to relatively easy manufacture and assembly on a mass production basis while remaining within the required close SUMMARY OF THE INVENTION mitting adjustment of the drum assembly along the length of the way.

Entry and exit tape guides are mounted on ears extending from the bracket by a pin extending from each guide into a respective oversize bore in one of the ears, and the pin is connected to the bore by adhesive. The preferred mounting means for the drum assembly are a pair of bolts extending through oversize apertures in the way portion of the bracket and connected to the upper and lower male guidesof the drum assembly. The head of each bolt bears against the bracket to clamp the male guides to the flat surfaces of the way.

In accordance with this invention, the bracket is connected to a fixture with reference means on the bracket cooperating with reference means on the fixture to fix the bracket reference means in a known pre-selected position relative to guide positioning reference means on the fixture, which are used to align the guides on the bracket at the desired location and orientation relative to the bracket reference means. The bracket, with the tape guides fixed thereon, is removed from the fixture, and the bracket reference means are used to mount the drum assembly on the bracket at the proper location and orientation relative to the tape guides.

In the preferred embodiment, the guide aligning reference means of the fixture includes two sets of three transverse references surfaces. Each guide is butted against the three surfaces of one set to establish the proper orientation and location of the guide. The tape guides are clamped against the reference surfaces and the adhesive is applied with the guides clamped.

In addition to the two reference surfaces which form the way of the bracket, the bracket has a third reference surface perpendicular to the length of the way. When connecting the bracket to the fixture, the third reference surface is butted against a reference surface on the fixture to establish a height reference relative to the guide positioning references of the fixture. The third reference surface then is used to adjust the height of the drum relative to the guides.

The apparatus of this invention provide a unique combination of ease of assembly and precise alignment. The entry and exit guides and the drum assembly can be connected together quite easily by the bracket, setting the location and orientation of the entry and exit tape guide surfaces precisely in relation to the orientation and location of the scanning path of the drum assembly. The tolerances permissible in the bracket dimensions are relatively high in comparison with the precise alignment required between the guides and the-drum assembly. For example, the bores which receive the entry and exit guide pins need not be precisely located inasmuch as they are oversize in relation to the pins, and thereby permit adjustment of the guides to the precisely desired orientation and location. Similarly, the bores which receive the bolts clamping the upper and lower guide need not be precisely located inasmuch as they are oversize in relation to the bolts, thereby permitting adjustment of the upper and lower male guides to precisely the proper position.

Many of the dimensions of the entry and exit guide mounting fixture must be very precise. However, a single fixture can be used to assemble any number of scanning assemblies, and therefore the cost of precise manufacture of the fixture is a very small factor in comparison with the savings the fixture permits in mass production of the scanning assembly.

Further, in accordance with the preferred embodiment of the method of this invention, the scanner and lower male guide sub-assembly is mounted on the bracket using the reference way to locate its axis, and a reference biscuit, which cooperates with the third reference surface of the bracket, to position the scanner and lower male guide sub-assembly along its axis. The upper male guide is then positioned on the bracket, using the reference way to locate its axis and a spacer to establish the desired gap between it and the scanner. The upper male guide then can be removed from the bracket for access to replace the heads of the scanner, and can be replaced in precisely the same position using the reference surfaces of the way and the spacer.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a video tape machine with a tape transport including a scanning assembly constructed in accordance with this invention;

FIG. 2 is a perspective view of the scanning assembly removed from the video tape machine;

FIG. 3 is an exploded perspective view of the scanning assembly;

FIG. 4 is a rear elevation view of the scanning assembly;

FIG. 5 is a side elevation view of the scanning assembly with the bracket and a portion of the upper and lower male guides in section;

FIG. 6 is a plan view of the scanning assembly with a portion of the bracket and upper male guide in section;

FIG. 7 is a sectional view taken generally along the lines 7-7 of FIG. 6, Le. the vertical plane including the entrytape guide axis, showing the entry tape guide and its relationship to the bracket and to the drum assembly which is shown in elevation;

' FIG. 8 is a perspective view of the fixture used in the method of this invention;

FIG. 9 is a plan view of the fixture taken generally along the lines 9-9 of FIG. 10;

FIG. 10 is an elevation view of the fixture taken generally along the lines 10-110 of FIG. 9 parallel to the leg of the entry guide positioning jig;

FIG. II is a partial sectional view through the entry guide positioning jig of the fixture taken generally along lines lllll of FIG. 10;

'FIG. 12 is a side elevation view of the bracket with one ear shown in section to illustrate the entry guide loosely mounted on the bracket in accordance with the method of this invention;

FIG. 12a is a partial plan view of the bracket taken generally along lines l2a-l2a of FIG. 12 illustrating the relationship of the reference plate to the bracket way;

FIG. 13 is a vertical section through the fixture and bracket illustrating the method step of connecting the bracket on the fixture with their respective reference surfaces mating;

FIG. 14 is an elevation view of the fixture with the bracket mounted thereon taken parallel to the leg of the entry guide positioning jig and with one ear of the bracket shown in section to illustrate the relationship of the positioned entry guide to the bracket;

FIG. 15 is a partial section through the entry guide positioning jig taken generally along the lines 15-15 of FIG. M'to illustrate the step of positioning the entry guide and clamping it in position;

FIG. 16 is a partial sectional view through the entry guide, ear, and positioning jig taken generally along lines 16-16 of FIG. 15;

FIG. 17 is an elevation view of the fixture with the bracket and exit guide mounted thereon, taken parallel to the leg of the exit guide positioning jig with the arm of the jig removed and with one bracket ear and the foot of the exit guide jig in section;

FIG. 18 is a partial elevation view of the fixture with the bracket and guides mounted thereon illustrating the fixture inverted and the adhesive applied, with one ear in section to illustrate the placement of the adhesive;

FIG. 19 is an elevation view partially in section illustrating the step of placing the lower male guide and scanner sub-assembly on the bracket using the reference plate and the reference biscuit;

FIG. 20 is an elevation view partially in section showing the step of placing the upper male guide on the bracket using a tape to set the gap between the transformer winding of the upper male guide and the trans former winding of the scanner;

FIG. 21 is a front elevation view of a post positioning jig used in the method of this invention;

FIG. 22 is a bottom plan view of the post positioning J 8 FIG. 23 is a partial plan view of the tape machine with a portion of the top and platform removed to show part of the chassis plate;

FIG. 24 is a view similar to that of FIG. 23 showing the post positioning jig in place on the chassis; and

FIG. 25 is a vertical section through the drum assembly of the scanning assembly mounted on the chassis plate.

DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT While the invention deals with a guide and drum setting fixture, certain constructional features of video tape recorders are provided so that the invention will be more completely understood. These features in clude: (a) the tape transport, (b) the scanning assembly bracket, (c) entry and exit guides, (d) the drum assembly, and the method of assembly. The guide setting fixture should be understood in relation to all of the above.

a. Tape Transport Referring to FIG. 1, a helical scan video tape recorder in accordance with this invention includes a case 2 generally in the form of a rectangular parallelepiped having four walls 4, a top 6, and a bottom, not shown. A platform 8 is raised above the level of the top. A tape supply reel 10 is mounted on the top and a tape take-up reel 12 is mounted on the platform. Each of the reels is mounted for rotation about an axis 13 of a respective hub 14 to transport tape 15 from the supply reel to the take-up reel. In going from the supply reel 10 to the take-up reel 12, the magnetic tape contacts a guide 17, a supply tape tensioning device 16, a second guide 18, a first magnetic head assembly 20, a first friction surfaced capstan 22, a first straightening post 23, a scanning assembly 24, a second straightening post 25, a second friction surfaced capstan 26, a second magnetic head 28, another guide 30, a take-up tape tension device 32, another guide 34, and then goes onto the tape take-up reel. The scanning assembly 24 includes a bracket 36, an entry tape guide 38, a drum assembly 40, and an exit tape guide 42. Although the transport can be oriented in other directions, for convenience in discussion the axis 13 of the reels will be considered to be vertical.

The width of the tape portion between the supply reel and the first straightening post 23 and the width of the tape portion between the second straightening post 25 and the take-up reel are oriented vertically, and the longitudinal centerline a of those portions travels in a horizontal transport plane. The entry tape guide 38 is oblique to the vertical so that as the tape passes the entry'tape guide, it is directed rearwardly and upwardly to pass helically around the drum assembly. The Iongitudinal centerline 15a of the tape remains in the horizontal transport plane between the first straightening post and the entry guide but the tape twists about its centerlineduring that portion of its path. The exit guide 42 is also obliquely oriented so that as the tape goes around the exit tape guide, it is directed back to a horizontal path. Thus, the longitudinal centerline of the tape again travels in a horizontal transport plane to the second straightening post, but the tape twists about its centerline between the exit guide and the straightening post to again orient the tape vertically.

b. Scanning Assembly Bracket Referring to FIGS. 3, 5, and 6, the bracket 36 of the scanning assembly includes an upright, elongate, body 60 having a bottom 62, a flat, horizontal top 64, two upright side surfaces 66 and 67, an upright front surface 68 and a back surface 70. An aligning pin 72 is press-fit into a bore in the bottom of body and protrudes downward. The pin 72 is parallel to the surfaces 70a-and 70b and centered between those surfaces. The top surface 64 has a pair of threaded bores 74 formed therein. In the illustrated embodiment, the side surfaces 66 and 67 converge slightly'in the forward direction.

The rear surface of the bracket body includes a pair of flat vertical drum assembly reference surfaces 70a and 70b. The drum assembly reference surfaces are transverse, converging forwardly at an angle 4), which in an exemplary embodiment is about 120, to form an elongate centering way of generally V-shaped crosssectional configuration.

A longitudinal groove 700, shown to be of generally rectangular cross-sectional configuration, extends along the length of the body between the pair of converging reference surfaces 70a and 70b. A pair of horizontally disposed arcuate recesses 70d and '70e are at a common height and have a common center located on the vertical axis 76 of the drum assembly. A pair of wire-receiving apertures 78 extend front to rear through the body above the arcuate recesses, and another pair 80 are located below the recesses. A pair of bores 82 and 84, also extending front to rear through the body, are located in the elongate slot 700 above and below the recesses d and 70e. Each of the bores 82 and 84 is counter-bored at its forward end 82a and 84a. Referring to FIGS. 3, 4, and 7, a pair of ears 86 and 88 extend outwardly from the sides 66 and 67 respectively of the bracket body and are formed integrally with the body. One ear 88 is located at the lower end of one side 67 while the other ear 66 is located near the mid-portion of the opposite side 66. Each of the ears has a bottom 90, a top 92, and upright front 94, side 96 and rear 98 walls. The top surface of the lower ear 88 slopes down forwardly and slightly inwardly, while the top surface of the upper ear slopes down rearwardly and slightly outwardly. A bore 100 extends through each of the ears generally perpendicular to its top surface.

In one actual embodiment, the bracket is fabricated from an aluminum alloy, hard anodized. Prior to anodizing, the vertical drum assembly reference surfaces 70a and 70b are finish-machined to be quite flat.

0. Entry and Exit Guides The entry 38 and exit 42 tape guides are non-rotatable. As the two are identical, only the entry tape guide will be described in detail. Referring to FIG. 7, the guide includes a body having a central cylindrical portion and reduced diameter pins 112 and 114 ex tending from its opposite ends. The cylindrical exterior surface of the central portion is a low-friction tape guide surface. The upper 112 and lower 114 pins are fitted into bores in upper 116 and lower 118 flanges. Each of the flanges includes a centrally disposed surface 120 which faces a respective shoulder of the body formed at the change of diameter. The central surfaces 120 are slightly larger in diameter than the tape guide surface 110 to form a tape retaining shoulder at each end of the tape guide surface. The outer face 124 of each flange is shown to be relatively flat while the side walls 126 are bevelled for ease in threading of the tape. The lower pin 114 of each guide extends a substantial distance beyond the lower flange 118, into the bore 100 in the ear of the bracket. The bore 100 is larger in diameter than the pin 114 and the pin is fixed in the bore by adhesive 128. The tape guide is mounted with the lower flange 118 spaced slightly above the top surface 92 of the ear.

As shown in FIG. 6, the axis 130 of the entry guide and the axis 132 of the exit guide are in vertical planes which converge forwardly at an angle a In one actual embodiment, for example, the angle a is about 10 so that the tape wraps around the drum through a horizontal angle of about 190. The entry and exit guides are centered with regard to a vertical plane 133 passing through the drum assembly axis 76, the center of the bracket way 70a, 70b and the center of the aligning pin 72. Referring to FIG. 7, the axis 130 of the entry guide is inclined at a vertical angle B The axis 132 of the exit guide is inclined at the same vertical angle, but in the opposite direction. Thus, the axes 130 and 132 are disposed obliquely to the axis 76 of the drum assembly.

d. Drum Assembly As shown in FIGS. 3 and 25, the drum assembly includes an upper male guide 140, a lower male guide 142, and a scanner 144 all having a common vertical axis 76.

The upper male guide is hollow, having a cylindrical side wall 146 of a radius r, a circular cap 148,

and an annular bottom wall 150. The cylindrical exterior surface 146a of the male guide is a low-friction surface at least a portion of which is a tape guide surface. The lower edge 146b of the side wall extends below the bottom wall 150 to define a peripheral depending flange 146C. The inner wall 146d of the flange is bevelled, terminating at the periphery in a relatively sharp edge 1461). A threaded bore 152 (see FIG. is formed radially in the cylindrical surface of the guide in line with the upper bore 82 in the bracket.

The cap 148 is removably mounted on the upper male guide 'by machine screws 154 extending through the side wall into a flange 148a on the cap. The bottom face of the upper male guide includes an annular land area 150a surrounded by an annular recess One of the windings 156 of a rotary transformer is mounted in an annular recess formed in the land area, and is electrically connected to a pair of wires 158 extending out through apertures 160 (only one is shown) in the cylindrical wall and thence through the apertures 78 in the bracket;

Referring to FIGS. 2, 5, and 6 the upper male guide 140 is mounted with its exterior cylindrical surface butted against the upper portion of the pair of flat, vertical, drum assembly reference surfaces 70a and 70b on the bracket so that the axis 76 of the male guide 'is positioned by cooperation of the guide 140 and the V- shaped way. A bolt 162 extends through the upper bore 82 of the bracket and is threaded into the bore 152 in the upper male guide. The bore 82 in the bracket is larger in diameter than the bolt 162, to permit adjustment, and the bolt head 162a butts against the recessed shoulder 82b at the end of the counter bore portion 82a to clamp the upper male guide tightly to the bracket against the reference surfaces 70a and 70b.

Referring to FIGS. 3 and 25, the lower male guide 142 also is hollow and includes a low friction cylindrical side wall 164 of a radius r equal to the radius of the upper male guide, aportion of which is a tape guide surface, and having a threaded bore 166, (FIG. 5) aligned with the lower bore 84 through'the bracket. The upper edge of the cylindrical wall is bevelled to provide a relatively sharp edge 164a spaced slightly from the edge l46b of the upper male guide. An upright cylindrical housing section 168 is connected to the cylindrical wall by a floor 170. One winding 172 of a second rotary transformer is mounted in an annular.

recess formed at the upper end of the housing, and a pair of wires 174 electrically connected to that winding extend out of the lower male guide through a pair of apertures 176 (only one shown) and thence through the apertures 80 in the bracket. A reduced diameter lip 178 is formed at the bottom end of the lower male guide, and a reduced diameter retaining groove 180 is spaced slightly above the lip by an annular flange 182.

The scanner includes a circular plate 184 disposed between the upper and lower male guides, and slightly spaced from the edges l46b and 164a. A pair of recordreproduce heads 186a and 186b are mounted in peripheral openings 188a and 18812 spaced l80 around the plate 184. The recesses 70d and 70e of the bracket (FIG. 5) are levelwith the heads to provide clearance. The second winding 190 of the first rotary transformer is mounted in an annular recess in the upper side of the plate, and the second winding 192 of the second rotary transformer is mounted in an annular recess on the lower face of the plate. Each of the windings 190 and 192 is connected electrically to a separate one of the heads 1860 or l86b by a pair of wires 194a or 194b. Conventional electrical circuits (not shown) for recording and/or reproducing video information may be coupled to the wires, hence through the rotary transformer windings to the record-reproduce heads.

The scanning plate 184 is mounted on the upper end of a shaft 193 which is rotatably mounted in bearings 195 and 196 in the housing section 168 of the lower male guide. The lower end of the shaft extends beyond the sleeve and has a flywheel 198 mounted thereon. A belt 200 connected in a pulley groove 198a formed in the flywheel is connected to a motor, not shown, to rotate the scanner. As the scanner rotates, the heads trace a circular scan path at the level 185. The top surface 187 of the plate 184 is parallel to the plane 185 of the scan path, and is located at a precisely known height relative to the scan level.

Referring to FIGS. 2 and 5, the lower male guide and scanner subassembly is mounted on the bracket by a bolt 202 extending through the lower oversize bore 84 in the bracket. As with the upper male guide, the bolt 202 is threaded into the bore 166 in the lower male guide and the bolt head 202a abuts the shoulder 84b at the end of the counter-bore portion to hold the upper male guide tightly in position against the bracket reference surfaces. As the upper and lower male guides are of the same diameter and both are held tightly against the self-centering V-shaped way, the v male guides and the scanner have a common axis 76 parallel to the drum assembly reference surfaces a and 70b.

Referring to FIGS. 23 and 25, the scanning assembly is mounted on a chassis plate 220 fixed to the recorder case 2 and disposed below-the top 6 of the case. The lip 178 of the lower male guide extends through a circular aperture 222 in the chassis plate and the flange 182 rests on the chassis plate. The diameter of the aperture 222 is similar to the diameter of the lip 178. The aligning pin 72 on the bracket extends into an oblong slot 224 in the chassis plate disposed adjacent the aperture. The width of the slot 224 is similar to the width of the aligning pin 72. Three clamps 226 disposed around the periphery of the aperture each include a clamping disk 228 which in plan view is a truncated circle with one flattened side 228a. Each of the clamping disks is mounted on the chassis plate by a bolt 230. When the disks are turned so that the flat side 228a is disposed away from the drum assembly, the disks extend into the groove and bear down on the upper side of the flange 182 to hold the drum assembly in place. With the clamping disks turned so that the flattened portion faces the drum assembly, as shown in FIG. 23, and in phantom in FIG. 25, the disks do not overlay the flange 182.

The lower element of the flywheel 198 includes at least one radial slot 232 on its periphery. A lamp 234 and a photocell 236 are mounted on the chassis on a L- shaped bracket having anupright leg 235 alongside the flywheel and a horizontal leg 237 below the flywheel. The lamp light normally is blocked from the cell 236 by the flywheel, so that the photocell is activated only when passed by the slot 232. Thus, the rotary position of the scanner is identified at least once each revolution by the light beam striking the photocell.

e. Guide Setting Fixture Referring to FIG. 8, a guide setting fixture for use in mounting the entry and exit tape guides on the bracket includes a body 250, a cap 252, a base 254, an entry guide positioning jig 256 and an exit guide positioning jig 258.

As is shown in FIGS. 8, 9, and 13, the body of the fixture has a front wall 260, a rear wall 262, and two side walls 264 and 266. The front and rear wall form segments of an upright cylinder having a vertical axis 268 and a radius r the same as the radius rof the upper and lower male guides of the scanning assembly. The forward curved wall has a pair of threaded bores 270 therein. The side walls 264 and 266 are vertical and flat, in plan view forming chords of the cylinder, and converge in the forward direction. The top 272 of the body is perpendicular to the axis 268 and is fiat except for a central large threaded bore 274 in which the cap is threaded. The lower surface 252a of the cap is spaced a substantial distance above the top 272 of the body to leave a portion of the body top exposed.

The base 254 is secured to the body by screws 276 extending through counter-sunk bores in the base into the bottom of the body. A slot 278 in the upper surface of the base is disposed radially with respect to the axis 268 and extends through a portion of the depth of the base from the periphery inwardly adjacent the curved front wall 260 of the body. The vertical side walls 278a of the slot are parallel and are spaced apart by precisely far enough to receive the aligning pin 72 protruding from the bottom of the bracket. The base also has a pair of semi-circular cutouts 280 formed in its periphery on opposite sides of the slot 278.

Referring to FIGS. 811, each of the two guide. positioning jigs 256 and 258 includes a guide reference member 282, a saddle support arm 284, and a movable saddle block 286. As the two jigs are identical in most of their details, although opposite hand, the following description of the jig structure will apply to both except where noted. 7

Each guide reference member includes an elongate positioning leg 288'and a short positioning foot 290. The leg is of generally rectangular cross-sectional configuration, having one side 288a butted against a flat side of the fixture body. A dowel 292 extends from the body into the leg and a screw 294 extends through the leg and is threaded into the body to fix the leg on the body. The opposite side 296 of the leg has a longitudinal central recess 296a formed therein, leaving two relatively narrow strips 296b along the top and bottom edge portions.

The faces of the two strips define a reference surface 206 in a vertical plane a distance r equal to the radius r of the drum assembly, from the axis 268. The central recess 296a reduces the area of the reference surface 296!) which must be precisely machined. As is shown in FIG. 9, the vertical plane of the entry jig reference surface 296b converges forwardly with the vertical plane of the exit jig reference surface 296!) at an angle [3 the same as the angle [3 between the vertical planes including the entry guide axis 130 and exit guide axis 132. The slot 278 is centered between those vertical planes.

The positioning foot 290 is mounted at the forward end of the leg by a pair of screws 298, so that the foot extends perpendicularly outward from the leg, and the foot and leg together define an L-shaped configuration.

The foot also is of a generally rectangular cross-sectional configuration with the central portion 300a of one side 300 recessed leaving a raised reference surface 300b defined by a pair of strips at the outer edge portions. The reference surface 30% is in a plane perpendicular to the plane of the leg reference surfaces 29%.

Referring to FIG. 11, the saddle support arm 284 is connected to the positioning leg near the rear thereof by a pair of bolts 302, and extends outwardly and forwardly away from the leg. A hollow sleeve 304 is slideably mounted in a bore through the saddle support arm near its forward end. The sleeve is aimed toward the interior corner 306 formed by the L-shaped reference member. A coil spring 308 surrounding the forward portion of the sleeve is held between a retaining ring 310 on the forward end of the sleeve and a shoulder 312 formed on the arm by an enlarged diameter forward portion 314 of the .bore. The spring 308 urges the sleeve toward the corner 306 of the reference member. A retaining ring 316 at the rear end of the sleeve prevents the sleeve from falling forwardly out of the bore. The inner wall 318 of the sleeve is threaded and a headless screw 320 is inserted therein.

The saddle block 286 is an L-shaped member having a pair of transverse aligning surfaces 322 and 324. The saddle block is mounted on the arm by a socket 326 which receives a ball 328 formed on the end of the screw to provide a ball and socket universal joint.

The support arm of the entry guide mounting jig is mounted on the body so as to slope downwardly in the forward direction, whereas the exit guide mounting jig slopes upwardly in the' forward direction. As is shown in FIG. 10, the position of the entry guide mounting jig 256 relative to the body is such that the reference surface 300b of the positioning foot is inclined at a vertical angle ,8 relative to the axis of the body. As can be seen from FIG. 17, the foot reference surface 30% of the exit guide mounting jig 258 also is disposed at a vertical angle ,8 relative to the axis of the body.

As is shown in FIG. 10, the arm of the entry guide mounting jig has a flat upper reference surface 330 while its lower surface 332 is champhered at the forward end so that the forward portion is substantially horizontal. The arm of the exit guide mounting jig, on the other hand, has a flat lower reference surface 334 while its upper surface 336 is champhered so as to be substantially horizontal at the forward end. The upper surface 338 of the positioning foot of the entry guide mounting jig is spaced slightly below the upper flat surface 330 of the arm, while the foot of the exit guide mounting jig has its lower surface 340 spaced slightly above the lower surface 334 of the arm.

f. Method of Assembly Referring to FIGS. 12, 12a, and 13, assembly is begun by placing the entry 38 and, exit 42 tape guides on the bracket, extending the lower pin 114 of each loosely into the oversize bore in a respective one of the ears 86 or 88. A reference plate 350 having a flat bottom 350a is connected on top of the bracket by screws 352 extending through the reference plate and into the threaded bores 74 in the bracket top. A tab portion 35% of the reference plate overhangs the V- shaped way of the bracket.

Referring to FIG. 11, the saddle blocks 286 are moved back toward the saddle support arms 284 by backing-off the screws 328. In addition, the foot 290 is removed from each positioning leg 288.

As is shown in FIG. 13, the bracket with the reference plate 350 secured thereon and the entry and exit tape guides 38 and 42 loosely mounted thereon is then placed on the guide setting fixture with the flat vertical flat drum assembly reference surfaces 70a and 70b of the bracket butted against the forward curved wall 260 of the fixture body, the underside of the reference tab 3511b butted on the forward top surface 272 of the fixture body, and the aligning pin 72 depending into the slot 278 in the base of the fixture. As the feet 290 are not in place'and the saddle blocks 286 are backed-off, the bracket can be mounted on the fixture without the saddle blocks or the positioning feet interfering with the entry and exit guides which are loosely mounted on the bracket. The bolts 162 and 202 are then inserted through the oversize bores 82 and 84 in the bracket and threaded into the fixture bores 270 to securely fasten the bracket to the fixture. The reference surface on the tab 350b, and the vertical drum assembly reference surfaces 78a and 70b are then fixed in the desired position relative to the reference surfaces 296b, 300b, 330, and 334 of the two guide positioning jigs. In addition the bracket is oriented in plan view so that the aligning pin is centered between the reference surfaces 296b.

The positioning feet 290 are then replaced on the end of their respective legs, and the saddle blocks 286 are advanced by turning the screws 320 so that the saddle blocks push the entry and exit guides against the reference surfaces 296b and 3110b of the positioning legs and feet as shown in FIGS. 14 and 15. The springs 308 assure that the saddle blocks apply pressure without damaging the surface of the guides. As shown in FIGS. 14 and 16, while advancing the saddle blocks, the entry tape guide 38 is held so that the shoulder 120 on its upper flange rests on the upper reference surface 330 of the positioning leg. Thus, when the saddle block is fully advanced, the relationship between the reference surface on the tab 35Gb and the axis of the fixture body 268 relative to the position of the entry tape guide with regard to the orientation and location of its axis 136 is set by the three reference surfaces 296b, 3019b and 330 of the positioning leg and foot. The axis 130 of the entry guide is at the vertical angle B with the fixture axis 268. A line 225 on the plane defined by the surfaces 3011b at the level which represents the centerline of the tape entering the entry guide, is spaced from the fixture axis 268 by a dimension x and below the fixture body top 272 by a dimension y. As the entry guide is slightly spaced above the top surface 92 of the ear, and the bore 108 is larger in diameter than the pin 114, the desired relationships are achieved even though the bore 100 and the top surface of the ear may not be located in precisely the same place from one bracket to the next.

The same procedure is followed with the exit tape guide 42 except that the height of the guide is determined by butting the lower flange against the lower reference surface 334 of the positioning arm as shown in FIG. 17. The axis 132 of the exit guide then is also at the angle 8 to the fixture axis 268 and the line 227 representing the centerline of the exiting tape is spaced from the centerline by a dimension .1: and from the fixture top by a dimension 2.

With the saddle blocks locking the entry and exit tape guides firmly in position against the reference surfaces of the guide positioning jigs, the fixture is inverted as shown in FIG. 18 to stand on its cap, and adhesive 128 is applied in the bores to fix the pins 114 of the guides to the bracket in the precisely aligned position. The cutouts 280 in the base of the fixture provide access to the bores for applying the adhesive.

After the adhesive has set, the saddle blocks are backed-off, the foot 290 is removed from each of the guide positioning jigs, the bolts 162 and 202 are removed so that the bracket is no longer connected to the fixture, and the bracket, with the entry and exit guides fixed on it, is removed from the fixture. As can be seen in F105. 14 and 17, the champhered surfaces 332 and 336 on the entry and exit guide positioning legs permit the flanges of the guides to readily pass the legs without interference.

The next step in the method is mounting the lower male guide and the scanner on the bracket. Prior to that step, the scanner, including the scanning plate 184, shaft 193, and flywheel 198, is mounted on the lower male guide 142 as illustrated in FIG. 25 to form a lower drum sub-assembly which includes all of the drum assembly except the upper male guide 140. The lower drum sub-assembly is then placed on the bracket using a reference biscuit 360 to position it with regard to height.

Referring to FIG. 19, the biscuit is a cylindrical member having a flat upper surface 362, a cylindrical exterior surface 368 of the same radius r as the upper male guide, a recessed bottom surface 366, and a reference dowel 368 extending downward from the biscuit. The biscuit is positioned onto the bracket 60 with the exterior cylindrical surface of the biscuit butting against the vertical drum assembly reference surfaces 70a and 70b of the bracket and the top of the biscuit 362 butting against the underside of the reference tab 35%. The bolt 162 is extended through the upper oversized bore 82 in the bracket to fix the biscuit to the bracket in that position. The lower subassembly is then butted against the vertical drum assembly reference surfaces of the bracket to properly orient and locate the drum axis 76, and then is moved upward until the upper surface of the drum plate 184 contacts the bottom surface of the reference dowel 368. The lower sub-assembly is then fixed to the bracket in that position by inserting and tightening the bolt 282. As the bolt 282 is smaller in diameter than the bore 841, the center of the bores 84 and 166 need not be precisely aligned.

Because the lower male guide 142 is of the same radius r as the fixture body, and is how butted against the flat V-shaped reference surfaces of the bracket in the same manner as was the fixture body previously, the axis 76 of the lower male guide 142 and of the scanning plate 184 is now in precisely the same position relative to the entry and exit guides as was the axis 268 of the fixture when the entry and exit guides were mounted. The vertical dimension v from the top of the biscuit to the bottom of the dowel 368 is fixed so as to be precisely the desired dimension between the top 187 of the scanning plate 184 and the top 272 of the fixture now represented by the underside of the reference tab 350b, in order to position the scanning level of the heads at the proper height relative to the entry and exit guides; the relationship between those guides and the reference tab 35% having previously been set by the guide mounting fixture. In other words, the guides 38 and 42 initially were fixed on the bracket in the proper position relative to the fixture axis 268 and the fixture top surface 272. The V-shaped way assures that the drum .axis 76 is in the same position as previously occupied by the fixture axis, and the reference tab and biscuit serve as temporary references for setting the height of the scan line 185.

The biscuit and reference plateare then removed and the upper male guide 140 is butted against the vertical reference surfaces of the bracket. In order to maintain the desired clearance between the rotary transformer winding 156 on the upper male guide and the rotary transformer winding 190 on the upper side of the drum plate, a thin film 370 of the desired thickness, for example, a one mill recording tape, is placed between the upper winding on the drum plate and the winding on the upper male guide. With the upper male guide in that position, the upper male bolt 162 is inserted and tightened to fix the upper male guide to the bracket. Again, the centers of the bores 82 and 152 need not be precisely aligned as the one bore 82 is oversize. The film is then removed.

g. Mounting Straightening Posts and Scanning Assembly It is important that thetape turn through the same horizontal angle O'in going around the exit guide 42 as in going around the entry guide 38 in order that the path of the tape centerline 15a between the first straightening post 23 and the entry guide, and between the exit guide and the second straightening post 25 be parallel to the top 6 of the case, i. e. horizontal in the exemplary embodiment. In a preferred embodiment 0 is equal to 90".. A post mounting jig 372 is used in the preferred embodiment to assist in placing the straighteningposts 23 and 25 on the chassis plate 220 in the proper place.

As is shown in FIGS. 21 and 22, the post mounting jig includes a body 374 and a pair of arms 376 and 378. The body has a front wall 380, a rear wall 382, and two side walls 384. The front and rear wall form segments of an upright cylinder having a vertical axis 386. The side walls are flat and vertical. They converge forwardly at a horizontal angle a, the same as the angle a of convergence of the reference surfaces 296b of the guide mounting fixture. A reduced diameter cylindrical flange 388depends from the body and is of the same diameter as the aperture 222 in the chassis plate. An aligning pin 390 of the same diameter as the aligning pin 72 of the bracket depends downwardly from the annular shoulder 392 formed on the bottom of the body at the change in body diameter.

Each of the arms includes an elongate support member 394 of rectangular cross-sectional configuration which is fastened onto one of the flat sides 384 of the body by a pair of bolts 396 and extends forward from the body. One of the arms 376 is mounted near horizontal in their extent. A cantilevered extension 398 is bolted onto the forward end of each support member and extends outwardly therefrom. Each extension is of generally rectangular cross-sectional configuration, having a flat, positioning side surface 400. The horizontal angle 0 between the arm positioning surface 400 and the associated flat side surface 384 of the body is equal to the angle 0 through which the tape is to be turned around the guides 38 and 42. The arm positioning surfaces are each spaced from the axis 386 by a horizontal dimension x.

Referring to FIGS. 23 and 24, with the case top 6, the platform 8, and the three disk clamps 226 all removed, the post mounting jig 376 is placed on the upper side of the chassis plate 220 with the cylindrical flange 388 of the jig body fitted into the aperture 222 and the aligning pin 390 of the jig fitted into the oblong slot 224 in the chassis plate. The lower arm 378 will extend just above the level of the case top and the upper arm 376 will extend just above the level of the platform. The axis 386 of the post jig then is in the same position as will be the axis 76 of the drum assembly, and the positioning surface 400 of each arm is located relative to the axis 386 such that the positioning surface 400 traces the desired path of the tape centerline 15a between the straightening post 23 or 25 and the entry or exit guide.

The straightening posts are positioned on the chassis plate'at the proper height and with their vertical surface abutting the positioning surface 400 of a respective extension 376 or 378 and are fixed to the chassis 220. The precise location of the post 23 or 25 along the positioning surface is not critical inasmuch as the purpose of this placement is to control the direction which the tape travels coming from the first straightening post to the entry guide and from the exit guide to the second straightening post so that the tape turns through the horizontal angle 0 at each guide.

With the straightening posts mounted on the chassis in the proper position, the jig 372 is removed and the scanning assembly is installed. Referring to FIG. 25, this is done by inserting theflywheel 198 and the lip 178 of the lower male guide down through the aperture 222 with the disk clamps 226 turned so their flat sides 228a face the aperture, thereby allowing the flange 182 to pass the clamps. With the aligning pin 72 positioned in the slot 224 and the flange 182 resting on the chassis plate, the disk clamps 226 are turned so the round side of each overlays the flange, and the clamp bolts 230 are tightened to fasten the assembly down. The aligning pin 72 assures that the assembly is properly oriented about its vertical axis 76.

h. Repair The upper male guide may be removed from the assembly to provide access for replacing worn out heads 186, and may be replaced in precisely the correct position without the use of any special tools. To remove the upper male guide, the bolt 162 is removed so the upper male guide is free to be removed from the bracket 36. After the heads have been replaced, or any other necessary repair work has been done, the upper male guide may be replaced in precisely the same position by redoing the steps described with reference to FIG. 20 above.

If it is desired to remove the entire drum assembly from the bracket, both the bolts 162 and 202 are removed to free the entire drum assembly. To replace the drum assembly, or to place a new drum assembly on the bracket, the only special items required are a reference plate 350 to fasten on the top 64 of the bracket and a biscuit 360 for positioning the lower drum sub-assembly. The reference plate 350 when placed on top of the bracket will be at the same height as it was when originally placed on the bracket, because the top of the bracket serves as an entry/exit guide reference surface for the reference plate. The drum assembly then is replaced on the bracket following the same steps as described above with reference to FIGS. 19 and 20.

If it is desired to remove only the lower male guide and scanner from the bracket, the bolt 202 is removed, freeing the lower sub-assembly. The lower sub-assembly may be replaced using the rotary transformer winding 156 of the upper male guide as a reference, and the thin film 370 as a spacer.

Of course, the scanning assembly must be removed from the chassis in order to remove the entire drum assembly, or the lower sub-assembly alone, from the bracket. This is easily done by removing the belt 200, loosening the clamp bolts 230, turning the disks 228, and lifting the scanning assembly straight up.

What is claimed is:

l. A fixture for use in mounting entry and exit guides and a drum assembly on a bracket to make a scanner assembly for a drum-type tape machine comprising:

a body having a first upright reference surface corresponding in size to the exterior surface of the drum assembly and a second reference surface transverse to the first;

an entry guide positioning jig and an exit guide positioning jig fixed on the body and each having reference surfaces thereon oblique to the first reference surface and in the same relationship to the first reference surface as is desired between the drum assembly exterior surface and the entry and exit guides; and

means for connecting the bracket against said first reference surface and in known relationship to said second reference surface.

2. A fixture in accordance with claim 1 and further comprising a base having a slot therein centered between the jigs for receiving an aligning pin on the bracket to orient the bracket.

3. A fixture in accordance with claim 1 wherein each of the positioning jigs further comprises:

a leg extending from the body forwardly past the first reference surface, the leg having an upright, flat third reference surface;

a foot at the forward end of the leg and having a flat, fourth reference surface therein transverse to the third reference surface; and

a fifth reference surface on the jig adjacent the third and fourth surfaces and transverse to said third and fourth surfaces.

4. A fixture in accordance with claim 3 wherein:

said first reference surface is a segment of a cylinder having a radius about its axis equal to the radius of the drum assembly;

the second reference surface is a flat, surface on the top of the fixture body;

the third reference surface is in a plane parallel to said axis; and the fourth reference surface is inclined to said axis. 5. A fixture in accordance with claim 4 wherein the 5 third and fourth reference surfaces are mutually perpendicular.

6. A fixture in accordance with claim 5 wherein:

the fourth reference surface of one jig is inclined to said axis in one direction; and

the fourth reference surface of the other jig is inclined to said axis at the same angle in the opposite direction.

7. A fixture in accordance with claim 1 wherein each of the positioning jigs further comprises:

an arm extending along the leg and spaced from the forward end thereof;

a saddle block mounted on the arm for movement toward and away from the third and fourth reference surfaces to clamp a guide against those surfaces.

8. The combination of a fixture in accordance with claim 1 and a scanning sub-assembly, said sub-assembly comprising:

a bracket including an elongate body having a pair of transverse, flat surfaces forming an elongate way, said pair of surfaces abutting the first reference surface of the fixture body, and a third reference surface abutting the second reference surface of the fixture body;

means removably mounting the bracket on the fixture; and

an entry tape guide and an exit tape guide mounted on the bracket and abutting the reference surfaces of a respective one of the jigs.

9. The combination in accordance with claim 8 and further comprising:

a base on the fixture having a slot therein centered between the jigs; and

an aligning pin depending from the bracket body into the slot in the fixture base.

10. A fixture for use in mounting entry and exit guides and a drum assembly on a bracket to make a scanner assembly for a drum-type tape machine comprising:

a body having a first reference surface which is the segment of a cylinder having a radius about its axis equal to the radius of the drum assembly, a flat reference surface on top of the body, and a pair of flat side surfaces parallel to said axis and diverging forwardly;

an entry guide positioning jig mounted on one side of said body, the jig including an elongate leg extending forwardly past the cylindrical reference surface, a flat reference surface on the outer side of the jig and parallel to the axis, an upper flat reference surface on the leg sloping downwardly in the forward direction, a champhered corner in the forward end of the leg bottom surface, a foot removably mounted on the forward end of the leg, a flat reference surface on the foot perpendicular to the side reference surface of the leg and inclined to the axis at an angle in the plane of the leg side reference surface, an arm fixed to the leg at the rear end thereof and extending alongside the leg, the arm diverging from the leg in the forward direction, and a saddle block mounted on the arm 

1. A fixture for use in mounting entry and exit guides and a drum assembly on a bracket to make a scanner assembly for a drumtype tape machine comprising: a body having a first upright reference surface corresponding in size to the exterior surface of the drum assembly and a second reference surface transverse to the first; an entry guide positioning jig and an exit guide positioning jig fixed on the body and each having reference surfaces thereon oblique to the first reference surface and in the same relationship to the first reference surface as is desired between the drum assembly exterior surface and the entry and exit guides; and means for connecting the bracket against said first reference surface and in known relationship to said second reference surface.
 2. A fixture in accordance with claim 1 and further comprising a base having a slot therein centered between the jigs for receiving an aligning pin on the bracket to orient the bracket.
 3. A fixture in accordance with claim 1 wherein each of the positioning jigs further comprises: a leg extending from the body forwardly past the first reference surface, the leg having an upright, flat third reference surface; a foot at the forward end of the leg and having a flat, fourth reference surface therein transverse to the third reference surface; and a fifth reference surface on the jig adjacent the third and fourth surfaces and transverse to said thirD and fourth surfaces.
 4. A fixture in accordance with claim 3 wherein: said first reference surface is a segment of a cylinder having a radius about its axis equal to the radius of the drum assembly; the second reference surface is a flat, surface on the top of the fixture body; the third reference surface is in a plane parallel to said axis; and the fourth reference surface is inclined to said axis.
 5. A fixture in accordance with claim 4 wherein the third and fourth reference surfaces are mutually perpendicular.
 6. A fixture in accordance with claim 5 wherein: the fourth reference surface of one jig is inclined to said axis in one direction; and the fourth reference surface of the other jig is inclined to said axis at the same angle in the opposite direction.
 7. A fixture in accordance with claim 1 wherein each of the positioning jigs further comprises: an arm extending along the leg and spaced from the forward end thereof; a saddle block mounted on the arm for movement toward and away from the third and fourth reference surfaces to clamp a guide against those surfaces.
 8. The combination of a fixture in accordance with claim 1 and a scanning sub-assembly, said sub-assembly comprising: a bracket including an elongate body having a pair of transverse, flat surfaces forming an elongate way, said pair of surfaces abutting the first reference surface of the fixture body, and a third reference surface abutting the second reference surface of the fixture body; means removably mounting the bracket on the fixture; and an entry tape guide and an exit tape guide mounted on the bracket and abutting the reference surfaces of a respective one of the jigs.
 9. The combination in accordance with claim 8 and further comprising: a base on the fixture having a slot therein centered between the jigs; and an aligning pin depending from the bracket body into the slot in the fixture base.
 10. A fixture for use in mounting entry and exit guides and a drum assembly on a bracket to make a scanner assembly for a drum-type tape machine comprising: a body having a first reference surface which is the segment of a cylinder having a radius about its axis equal to the radius of the drum assembly, a flat reference surface on top of the body, and a pair of flat side surfaces parallel to said axis and diverging forwardly; an entry guide positioning jig mounted on one side of said body, the jig including an elongate leg extending forwardly past the cylindrical reference surface, a flat reference surface on the outer side of the jig and parallel to the axis, an upper flat reference surface on the leg sloping downwardly in the forward direction, a champhered corner in the forward end of the leg bottom surface, a foot removably mounted on the forward end of the leg, a flat reference surface on the foot perpendicular to the side reference surface of the leg and inclined to the axis at an angle in the plane of the leg side reference surface, an arm fixed to the leg at the rear end thereof and extending alongside the leg, the arm diverging from the leg in the forward direction, and a saddle block mounted on the arm for movement toward and away from the leg and foot, the saddle block mounting means including a sleeve slideable in a bore in the arm, spring means urging the sleeve toward the foot and leg, a screw extending forwardly from the sleeve and axially adjustable therein, and a ball and socket joint connecting the screw to the saddle block; an exit guide positioning jig generally similar to the entry guide positioning jig, but having sloping leg reference surface on the bottom surface of the leg, the champhered corner on the upper surface of the leg, and the foot reference surface inclined at the same angle but in generally the opposite direction; and a base on the body having a slot radial to said axis and centered between the jigs, and a pair of arcuate cutouts on opposite sides of the slOt generally in line with the corner formed by the leg and foot. 